In 2025, our team faced a recurring issue with hydraulic valve leaks in aerospace applications. Traditional cast brass components showed 12% failure rates due to micro-porosity. After switching to CNC-turned brass parts, failure rates dropped to 0.8% within six months.
Factor | Sand Casting | CNC Turning |
---|---|---|
Tolerance Accuracy | ±0.5mm | ±0.01mm |
Surface Finish (Ra) | 3.2-6.3μm | 0.4-1.6μm |
Lead Time (days) | 28 | 5-7 |
A leading EV manufacturer reduced connector resistance variance by 73% using our CNC-turned brass terminals. The secret? Combining high-speed turning (18,000 RPM) with diamond-coated tools.
Q: How does brass compare to bronze in CNC turning?
A: Brass offers better machinability (100% vs 20% free-cutting rating), while bronze provides higher corrosion resistance.
Q: What’s the minimum batch size for CNC brass parts?
A: Modern CNC shops like Weiting offer economical production from 50 pieces upwards, thanks to automated tool changers.